New ultra efficient uprated intercooler for Defender TD5, 2.4 and 2.2 Tdci models, featuring L.I.F.T (Louvered Internal Fin Technology) hi-flow core design for ultimate reliability and efficiency.
Designed and manufactured in England
Allisport's latest Defender intercooler is the culmination of many years of development
Now designed on Solid Works, with Laser cut end tanks and mounting brackets, CNC folded and TIG welded individually by hand in house.
The design uses high grade 5000 series sheet metal tanks folded from a single piece to eliminate splitting. This design is lighter and more efficient than the heavy cast models on the market. Lighter weight means better heat rejection, as there is less material to act as an insulator and better recovery times in between boost cycles.
These are built around L.I.F.T (Louvered Internal Fin Technology) cooling core for maximum strength and cooling efficiency.
Despite specialising in intercooler manufacture for over 18 years, the design has been independently tested in the UK against various designs on the market, including cast designs from around the world.
This tightly controlled rigorous independent testing consists of a program of individual tests including heat rejection, efficiency, high pressure test cycles, pressure drop, charge air flow and air flow over the core externally. Results are derived from the average of at least 10 readings per condition.
Each unit undergoes final inspection and pressure test, before being dated ready for dispatch around the world. You will notice all AlliSport intercoolers are plain aluminium with no coating. This is because coating acts as an insulator reducing efficiency, plus they pride ourselves in the finish of their products and have no need to cover up any substandard workmanship.
Along with many other products they manufacture, all AlliSport Intercoolers are covered by a lifetime warranty – they are so confident this is the best Defender intercooler available today.
They have taken a great deal of time to ensure these intercoolers are easy to fit, a simple replacement for all Defender TD5, 2.4 and 2.2 Tdci models with or without air conditioning. Designed to fit using the original boost hoses. Supplied with fitting guide.
The increased cooling capacity together with the appropriate electronic tuning can allow TD5 power output to be increased to over 190bhp with a similar 35% torque increase. Fuel economy improves by, on average 10% with a reduction in cylinder head thermal stress. Thermal stress is actually reduced as the EGT or combustion temperature is reduced dramatically. Power and torque can be increased further with special turbos and improved air flow products.